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The SL/RN process was developed in the early 1960s by Outotec in collaboration with three US companies. The process principles are the basis for numerous rotary kiln plants and still represent the dominant technology for the direct reduction of lump ore or pellets using coal. Operates with the widest range of iron-bearing materials, such as ...

SL/RN – The charge, preheated to 1800°F by counter-flowing freeboard gases, usually consists of lump ore (or pellets), coal, recycled char, and flux if sulphur need to be removed from the coal. Reduction is brought about by reducing gases generated from hydrocarbons present in the reduction section.

Dec 23, 2013· Reductant Natural Gas,Gassified Coal DRI/HBI/HDRI Gas Based Process Technology Shaft Furnace (Moving Bed) 1. Midrex 2. HYL-III 3. NSC 4. Iron carbide 5. Ghaem 6. Circored Reductant Non-Coking Coal DRI Technology Kiln Process 1. Krupp Rein 2. Krupp CODIR 3. SL/RN (Outocompu) 4. ACCAR 5. DRC 6.

Design, engineering, delivery, and services for traditional SL/RN direct reduction plants based on a rotary kiln, with non-coking coal as the reductant and fuel. Design, engineering, delivery, and services for SL/ RN-Xtra plants, which use a combination of a pre-hardening grate and traditional SL/RN kiln for the treatment of iron ore fines.

However in the coal/oil-based DR process, the reducing gas is generated from hydrocarbons (primarily coal, but sometimes oil and natural gas) in the reduction zone of the furnace, which is typically a rotary kiln. Typical examples of the coal-based process include the SL/RN and ACCAR processes.

KINETICS OF IRON ORE REDUCTION BY COAL AND CHARCOAL ... advantageous position for coal/charcoal based sponge iron plants. The total gross reserves of coking coal and non-coking coal in India are approximately 11,602 and 71,400 million tones. India is one of the unfortunate countries, which does not have good quality of ... (SL/RN, Krupp-CODIR, DRC,

In the DR process (Route 2), only natural ores with high physical and metallurgical properties are applied. Among the numerous processes for direct reduction of iron ore, the Midrex and HYL III (by means of gas) and the SL/RN (rotary Kiln; by means of coal reduction) have had the most successful industrial implementation [13, 18, 19].

Direct reduced iron - Wikipedia. Process. Direct reduction processes can be divided roughly into two categories: gas-based, and coal-based. In both cases, the objective of the process is to drive off the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below 1,200 ...

Outotec's direct reduction processes 5 Iron ore Process Reductant Product Direct reduced iron (DRI) Lumps Fines Coal SL/RN Circofer Circored Gas Pretreatment ICEPE June 22, 2011 – .

What are HYL and SL/RN technologies - key features, advantages and disadvantages of these two Direct Reduction iron making processes HYL III and SL/RN - The two widely accepted Direct Reduction (DR) Processes of ironmaking - Industry.Guru

The SL/RN process was developed in the early 1960s by Outotec in collaboration with three US companies. The process principles are the basis for numerous rotary kiln plants and still represent the dominant technology for the direct reduction of lump ore or pellets using coal. - Operates with the widest range of iron-bearing materials, such as ...

The SL/RN process, which utilizes rotary kiln to reduce lump ore, pellets and sand iron with coal, is in commercial production. This process suffers, however, from relatively big heat loss and facility size, and hence finds limited acceptance of 2 million tons/year.

SL/RN processOutotecThe process principles are the basis for numerous rotary kiln plants and still represent the dominant technology for the direct reduction of lump ore or pellets using coal. ... 2017· HYL process for direct reduction of iron ore was the fruition of research efforts begun by Hojalata y, later known as Hylsa, at the beginning ...

Sep 01, 2015· The actual process of the coal based sponge iron production is based on SL/RN process (jointly developed by the Steel Company of Canada, Lurgi Chemie, Republic Steel Company and National Lead Corporation in 1964), which works on direct reduction of ore.This process is adopted by worldwide conventional sponge iron industries.

iron pieces. Direct Reduction Processes Based on the types of reductant used, the DR processes ... Coal-based DR processes like SL/RN (1970), ACCAR ... Iron ore lumps or pellets are reduced in the ...

2. The SL-RN Process In the course of extensive development work by both SL and RN groups, it appeared that the process variants in both the systems pre- oiCHAR ruFLE AIR !COAL 2000.F FUEL REDUCTION KILN FLUX IRON OXIDE COO LER 200•F SEPARATION----wTAILINGS PRODUCT METALLIZED IRON Fig. 2 The SL/RN Stelco Lurgi/Republic steel, National

However in the coal/oil-based DR process, the reducing gas is generated from hydrocarbons (primarily coal, but sometimes oil and natural gas) in the reduction zone of the furnace, which is typically a rotary kiln. Typical examples of the coal-based process include the SL/RN and ACCAR processes.

Boudouard reaction, dolomite, DRI, Iron ore, metallization, non coking coal, pellets, reduction, Rotary kiln, Sponge iron, Sulphur, Coal based Direct Reduction Rotary Kiln Process . The coal based direct reduction rotary kiln process was developed for converting iron ore directly into metallic iron without the melting of the materials.

tional SL/RN direct reduction plants based on a rotary kiln, with non-coking coal as the reductant and fuel. • Design, engineering, delivery, and services for SL/ RN-Xtra plants, which use a combination of a pre-hardening grate and traditional SL/RN kiln for the treatment of iron ore fines. • Hydrogen-based Circored fine ore reduction plants

comprise reduction in rotary kilns (e.g. SL/RN ), and to a much ... Direct reduction of iron ore by charcoal to sponge iron was the ... e.g. gas-based reduction of pellets and lump ore (e.g. Mid-

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Presentation OutlinePresentation Outline • Background • Gas Based - Direct Reduced Iron • Midrex • Hyl-III and Hyl-ZR • ULCORED • Hybrid System • Corex-DRI SchemeDRI Scheme • Gasification-DRI Scheme • Coal BasedCoal Based – Direct Reduced IronDirect Reduced Iron • SL/RN .

Now the coal if the desired temp. for reduction process is obtained, iron ore with dolomite is fed from inlet of the kiln. Since the kiln has a downward slope of 2.5% from the feed end side to discharge end side, its rotation causes the iron ore & coal to mix and travel through the system.

RDCIS 4 DRI Production Technologies • DR processes have overcome many of theirs conceptual & engineering problems, and hence have been commercialized throughout the world in a big way. • Two major production technologies: – Coal Based Rotary Kiln process – ~20% of world DRI production – SL / RN Process, Jindal Process, TDR etc. • Gas Based Shaft Reduction processes
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